Capabilities That Set Standards of Quality
Infrastructure to precisely manufacture Heavy Steel Structures
At Premier, we undertake turnkey projects heavy steel structures. An ISO 9001-certified, RDSO-approved vendor for Steel Bridge Girder, we launched seven steel girders in record time in 2014, becoming the first entity in the country to do so.
Our CNC cutting machine and automatic beam welding & straightening machines are able to process several tons of steel in no time.
Adherence to stringent quality systems is an integral feature of our manufacturing processes. Both, in-process and final inspections are carried out by our in-house team of trained quality engineers.
Our USP
- Single Source Responsibility for material procurement to erection work
- Single point contact on material procurement, fabrication, blasting, metalizing, painting, transportation, assembly at site, mobile crane, launching and erection
- A state-of-the-art manufacturing facility
- Cutting edge equipment like welding machine, blasting machine, and cutting machine
- On time delivery
- Vast industry-relevant experience
Our Competencies
At Premier, we benchmark ourselves to the most stringent global standards in order to ensure that we are adding the most value to our customers’ requirements. And this is possible because of our impressive competencies, which help us deliver products that meet every norm of accuracy.
Design Abilities
Our ultra-modern fabrication facilities are manned by industry veterans and supported by our in-house design team. We take an engineering approach to every job, instituting systems and technology that ensure quality and cost efficiency. Attention to coordination, control and scheduling helps minimise waste and maximise output.
- 3D drawings
- Complete control over the quality of the end product
- CAD files fed to the CNC machine for extremely accurate dimensions
- Proficiency at sequencing construction requirements to support project schedules
- Code of construction : IRS B1,IRS BS 110,IRS BS 111,IRS WBC
Softwares
- HTRI Xchanger Suite 8
- PV Elite
- Manual Calculation
Metallurgy Capabilities
Our ultra-modern fabrication facilities are manned by industry veterans and supported by our in-house design team. We take an engineering approach to every job, instituting systems and technology that ensure quality and cost efficiency. Attention to coordination, control and scheduling helps minimise waste and maximise output.
- Medium and High Tensile structure steel
- IS 2062 E250 B0 & BR
- E350 B0 & BR
- E410 B0 & BR
- E450 B0 & BR
- High strength, low alloy steel
- ASTM A 572 Gr 50, 60 & 65
Processing Capabilities
We keep a clear focus on technical excellence, whether we are working with a private developer or a government entity. Our goal is to emerge as one of the outstanding Structural Engineering companies in the world.
Our scope of client engagement spans:
- Shop Detailing
- Fabrication
- Abrasive Blasting & Protective Treatments
- Transportation/ Delivery
- Off-Site or On-site Assembly
- Launching & Erection
Surface Treatment Abilities
Our expertise, capabilities and experience ranges from the simplest primer base-coat right to highly complex finishes and treatments, such as:
- Multiple-coat architectural finishes
- High-Build Epoxy Systems
- Thermal Spray with Aluminium Metalizing
Erection and Installation
One of our most recent services is pre-erection of steel structures at our site or at the construction sites. Pre-erection involves assembling the steel structures in flat sections or completely, according to the limits of transportability, site conditions, and client requirements.
Top-brand Beams
Since beams give strength to a structural fabrication, at Premier we only use factory-welded beams for top brands.
| Welded Beam Specification | ||
|---|---|---|
| Web Height | 400 – 3000 mm | |
| Web Thickness | 6 – 63 mm | |
| Flange Width | 200 – 1500 mm | |
| Flange Thickness | 6 – 100 mm | |
| Beam Length | 14000 mm | |
Type of beams we manufacture
I Beam, H beam, T Beam, Box Beam, Plus Beam for Railway Bridges, Power Plant Structures, Oil & Gas Plant Structures and Industrial Buildings
Our Machinery
At Premier, we extensively invest in procuring the best and cutting-edge equipment for our facility, we understand the value that high quality products hold for our customers. And for every project that we undertake, we focus on not just quality, but also, delivery performance and productivity in our manufacturing operations. This is what makes us one of the most preferred manufacturing partners for processes ranging from design-to-cost, sourcing, manufacturing, inspection and testing to delivery.
| Sr. No. | Name Of Machinery / Equipment | Qty. | |
|---|---|---|---|
| 1 | Overhead Crane | (10 MT to 30 MT) | 13 Nos. |
| 2 | Pick & Mover-Hydra | 14 Ton | 02 Nos. |
| 3 | CNC Plasma Cutting Machine | To Cut Plates as per required Size | 01 Nos. |
| 4 | CNC Oxy Fuel Cutting Machine | To Cut Plates as per required Size | 01 Nos. |
| 5 | CNC End Milling Machine | To machine flat the surfaces | 01 Nos. |
| 6 | CNC Plate Drilling Machine | To Drill the Plates/Sections | 02 Nos. |
| 7 | Automatic Beam Welding Machine | To manufacture of welded T & Double T Girder Beams with parallel or converging flanges | 01 Nos. |
| 8 | Radial Drill | To Drill on Plates/Sections | 04 Nos. |
| 9 | Magnet drill | To Drill on Plates/Sections | 20 Nos. |
| 10 | MIG/MAG welding Machine | Welding | 25 Nos. |
| 11 | SAW Welding Machine | Welding | 05 Nos. |
| 12 | SMAW Welding Machine | Welding | 08 Nos. |
| 13 | Automatic Beam Shot Blasting Machine | To Remove the Scale, dust, moisture Before Painting | 01 Nos. |
Our Infrastructure
We own a state-of-the-art manufacturing facility at Ahmedabad, Gujarat. It's a well equipped plant that
provides a solid foundation for us to execute projects that set new standards of quality.
- Fabrication facility with CNC Cutting Machines, CNC drilling machines, an Automatic Beam Welding Machine, a Shot Blasting Machine, thermal spray and painting abilities.
- Ability to carry our full scale layouts, control/trial assemblies, and testing of various structures and components.
- Shot blasting rooms for perfect surface preparation and anti-corrosive treatment of fabricated components as well as thermal spray with aluminium metalizing
And when we say that we leave no stone unturned to result in complete customer satisfaction, it includes our state of art facilities.
| Total Area | 45,000 Square Metre (RCC Floored) |
| Covered Shed Area | 21000 Square Metre (RCC Floored) |
| Office Area | 550 Square Metre |
| Open Area | 15000 Square Metre (RCC Floored) |
| Shed Size | 7 bays |
| Annual Capacity | 24,000 MT |
| No of EOT Cranes | 10 MT – 12 Cranes, 20 MT – 12 Cranes, 30 MT – 1 Crane, 5 MT – 2 Crane |
| Pick & Mover Crane: | 14 MT – 2 Crane |
| Teatm Strength | Design and Engineering Team – 100 Workforce – 400 |